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1-3 (E)DFP-R30001-3. Note on RD-35 Board ReplacementThe DFP-R3000 serial number and following hours metersetting data are stored in the NVSRAM STK22C4
8-7DFP-R30008-723451A BCDEFGHRD-35 (2/5)RD-35 (2/5)DFP-R3000 (SY): S/N 10601 and HigherD0D1D2D3D4D5D6D7BLKDVSSVBCLKDVDDDVDDAVDD-IOIOAVDDAVDDVGVRFGIREF
8-8DFP-R30008-82345AB C D E F G H1RD-35 (3/5)RD-35 (3/5)DFP-R3000 (SY): S/N 10601 and HigherGNDOUTINVSSDCPINSCPINSIMGOUTS7IMGOUTS6IMGOUTS5IMGOUTS4VSSI
8-9DFP-R30008-923451A BCDEFGHRD-35 (4/5)RD-35 (4/5)DFP-R3000 (SY): S/N 10601 and HigherA0A1A2A3A4A5A6A7A8A9A10 D7D6D5D4D3D2D1D0VSSWGEHSBVCAPVCCXC1+C1-
8-10DFP-R30008-102345AB C D E F G H1RD-35 (5/5)RD-35 (5/5)DFP-R3000 (SY): S/N 10601 and HigherN.B GNDVINCNTVOUTCOMPGNDF_BACKSWVINGNDSD9XD9YD8XD8YD7XD7
8-11DFP-R30008-1123451A BCDEFGHTG-208 (1/3)TG-208 (1/3)DFP-R3000 (SY): S/N 10001 to 10600TG-208 (1/3)BOARD NO. 1-671-631-11B-¥BCX145-TG208-11-SM-2-2-2
8-12DFP-R30008-122345AB C D E F G H1TG-208 (2/3)TG-208 (2/3)DFP-R3000 (SY): S/N 10001 to 10600D0D1D2D3D4D5D6D7BLKDVSSVBCLKDVDDDVDDAVDD-IOIOAVDDAVDDVGV
8-13DFP-R30008-1323451A BCDEFGHTG-208 (3/3)TG-208 (3/3)DFP-R3000 (SY): S/N 10001 to 10600BUS5V5VSPHTCCDS0CCDS1CCDS2CCDS3CCDS4CCDS5CCDS6CCDS7CCDS8CCDS9
8-14DFP-R30008-142345AB C D E F G H1DFP-R3000 (SY): S/N 10001 and HigherSE-437SE-437PH1PH2PHTPHABPHRSPHSHVDDVBIASVRDVPBIASVOGVIDEOVABGND GND GNDVDDGND
8-15DFP-R30008-1523451A BCDEFGHFRAMEFRAMELED(S-side)SE-439SE-437SE-437243S-sideTLRH180PTLRH180P56789124356789CN4CN124V 1NC 2GND 3GND 4SDI(X) A1W1123S
8-16DFP-R30008-162345AB C D E F G H1FRAMEFRAMELED(S-side)SE-439SE-437SE-437243S-sideTLRH180PTLRH180P56789124356789CN4CN124V 1NC 2GND 3GND 4SDI(X) A1W
1-4 (E)DFP-R30001-4. LED Function on the Board. RD-35 boardD5 (GRN) (B2) : 5 VLight when +5 V power supply is provided correctlyD5 (GRN) (H3) : 12 VLi
The material contained in this manual consists ofinformation that is the property of Sony Corporation andis intended solely for use by the purchasers
Printed in JapanSony Corporation 1998. 8 08Broadcasting & Professional Systems Company ©1998DFP-R3000 (SY) J, E9-968-523-01
2-1 (E)DFP-R3000Section 2Periodic Maintenance and InspectionTo make the most of the functions, fully realize the performances of this unit and to leng
2-2 (E)DFP-R3000IndexDEGITAL FILM SOUND READERS1 guideT1 guideS2 guideFilm retainer rollerFilm retainer rollerDrumS3 guideSprocketLensBlower brush2-1.
2-3 (E)DFP-R30002-2. Periodic Maintenance ScheduleThe following table shows the schedule for periodically checking the main parts of the unit to ensur
3-1 (E)DFP-R3000Section 3Mechanical Parts Replacement and AlignmentThis section describes the information for the mechanical parts replacement and the
3-2 (E)DFP-R3000Required equipmentEquipment Specification Model nameOscilloscope DC to 250 MHz TEKTRONIX 2465B or equivalentfour channelsDFP-D3000 — —
3-3 (E)DFP-R30006. Remove the harness from the three hooks of coversupport.7. Disconnect the harnesses of LED assemblies from theconnectors (CN5 and C
3-4 (E)DFP-R30002. LED assembly (P side)Removal1. Turn the DFP-R3000 power off.2. Remove the front panel assembly, drum cover and leftside plate.(Refe
SDDS Player SystemDIGITAL FILM SOUND READERDFP-R3000MAINTENANCE MANUAL1st EditionSerial No. 10001 and Higher®
3-5 (E)DFP-R300010. Insert the roller guide S assembly (upper side), twospacers (ø8), and one spring, and screw in the bearingholder into the roller g
3-6 (E)DFP-R30002. Roller guide S1 height adjustmentRequired ToolsCleaning cloth : 3-184-527-01L shaped hex. wrench (across 2 mm) : 7-700-736-03Screw
3-7 (E)DFP-R30003-1-3. Roller guides S2, S3 and T1The replacement of the roller guide S2, S3 and T1are the same.Required ToolsCleaning cloth : 3-184-5
3-8 (E)DFP-R30003-1-4. Tension regulator holder assemblyRequired ToolsCleaning cloth : 3-184-527-01Cleaning fluid : 9-919-573-01Removal1. Turn the DFP
3-9 (E)DFP-R30003-1-5. Drum assemblyRequired ToolsCleaning cloth : 3-184-527-01Cleaning fluid : 9-919-573-01Removal1. Turn the DFP-R3000 power off.2.
3-10 (E)DFP-R30003-1-6. Sprocket SUB assembly, sprocketholder assembly and brakeRequired ToolsCleaning cloth : 3-184-527-01Cleaning fluid : 9-919-573-
3-11 (E)DFP-R30003-1-7. Film retainer rollers (A and B)Two film retainer rollers A and B are used.Required ToolsCleaning cloth : 3-184-527-01Molytone
3-12 (E)DFP-R30002. Clearance adjustmentRequired ToolsEccentric driver : J-6187-880-AThickness gauge : 9-911-053-00ProcedurenDo not damage onto the fi
3-13 (E)DFP-R3000(2) Checking 2Insert a 0.4 mm thickness gauge between the filmretainer rollers (A and B) and the film running surfaceof the sprocket.
3-14 (E)DFP-R30003-1. Mechanical Parts Replacement3-1-8. CCD (S and P sides)The S and P sides of the CCD are replaced in the sameway.nPerform anti-sta
! WARNINGThis manual is intended for qualified service personnel only.To reduce the risk of electric shock, fire or injury, do not perform any servici
3-15 (E)DFP-R30003-2. Optical Source AdjustmentPerform the optical source adjustment when the S and Psides LED assemblies are replaced.nPerform the op
3-16 (E)DFP-R30001. S side shading adjustmentProcedure(1) Input the command C1 (press the “C” key and “1” key) from the PC keyboard atthe screen of th
3-17 (E)DFP-R30002. P side shading adjustmentProcedure(1) Input the command C1 (press the “C” key and “1” key) from the PC keyboard atthe screen of th
3-18 (E)DFP-R30003. Shading Compensation (S and P sides)Procedure(1) Input the command a from PC and then press the Enter key.(2) Check that the follo
3-19 (E)DFP-R30003-3. CCD Bias Adjustment(SE-437 board Adjustment)Perform the CCD bias adjustment when CCD and SE-437board are replaced.Required Equip
3-20 (E)DFP-R3000(4) AdjustmentAdjust RV1 of the SE-437 (S side) so that a pulse typewaveform is generated at A portion of the outputwaveform.The puls
3-21 (E)DFP-R3000Adjustment(5) After the adjustment has been completed, input thecommand C0 from the PC keyboard, and then pressthe Enter key.3-4. Fil
3-22 (E)DFP-R3000(3) Check that the teeth of the sprocket do not touchagainst the both sides of the perforations (holes) of thealignment film.If it to
3-23 (E)DFP-R30003-5. Optics AdjustmentPerform the optics adjustment when roller guides (S1, S2,S3 and T1), tension regulator holder and CCD (SE-437bo
3-24 (E)DFP-R30001. S side optics adjustmentnBy touching against the lens and the protection glass of theCCD adjustment table, do not make them dirty.
1 (E)DEP-1000Table of ContentsManual StructurePurpose of this manual ...
3-25 (E)DFP-R3000Step 3. CCD position adjustment(1) Loosen the two screws (PSW2.6 x 6) and four CCDfixing screws (PS2 x 4) on the SE-437 board (S side
3-26 (E)DFP-R3000Step 4. CCD azimuth rough adjustment(1) Input the command m10 from the PC keyboard andthen press the Enter key.(2) Loosen the S side
3-27 (E)DFP-R3000Step 7. CCD magnification fine adjustment(1) Connect the filter tool between the TP1 on the RD-35board and oscilloscope CH1 as shown
3-28 (E)DFP-R3000(5) Check that the film data width of the oscilloscope CH1meets the following specification.Specification : Film data width = 6 ±0.1
3-29 (E)DFP-R3000Step 3. CCD position adjustment(1) Loosen the two screws (PSW2.6 x 6) and four CCDfixing screws (PS2 x 4) on the SE-437 board (P side
3-30 (E)DFP-R3000Step 4. CCD azimuth rough adjustment(1) Input the command m110 from the PC keyboard andthen press the Enter key.(2) Loosen the P side
3-31 (E)DFP-R3000Step 6. CCD azimuth fine adjustment(1) Connect the filter tool between the TP1 on the RD-35board and oscilloscope CH1 as shown in the
3-32 (E)DFP-R30003-6. FG checkingPerform the FG checking when sprocket SUB assembly,sprocket holder and brake are replaced.Required Equipment and Tool
3-33 (E)DFP-R30003-7. Error Rate CheckingCheck the error rate using the film for checking error rate.Check the error rate checking with DFP-R3000 inst
2 (E)DEP-10004. Spare Parts4-1. Notes on Repair Parts ... 4-14-2. Explo
DFP-R30004-1Section 4Spare Parts4-1. Notes on Repair Parts1. Safety Related Components WarningwComponents marked ! are critical to safe operation.Ther
4-2DFP-R3000CHASSIS, OPTICS BLOCK4-2. Exploded ViewsB2.6 x 6PSW3 x 8B2.6 x 6B3 x 4B3 x 4B2.6 x 6B 2.6x6B 3x4PS2 x 5PS2 x 8PS2 x 4PS2.6 x 6PS2 x 4K2 x
4-3DFP-R3000CHASSIS, OPTICS BLOCK No. Part No. SP Description 1 A-8318-471-A o MOUNTED CIRCUIT BOARD, SE-437 2 * A-8318-474-A o MOUNTED
4-4DFP-R3000DRUM, LED ASSEMBLYPS2.6 x 16*1*1*2*2PSW3 x 15PS2 x 5PS2 x 5SET SCREWHEXAGONSOCKET 2 x 3FLAT POINTSET SCREW HEXAGONSOCKET 2.6 x 3FLAT
4-5DFP-R3000DRUM, LED ASSEMBLY No. Part No. SP Description 101 ! A-8318-476-A s LED ASSY 102 X-3168-030-1 s DRUM ASSY 103 X-3168-031-1 s
4-6DFP-R3000SPROCKET, ROLLER GUIDE, TENSION REGULATORPS2 x 10*1*2*2*1W2, SMALLPSW3 x 8PSW3 x 8PSW3 x 8PSW3 x 6PSW4 x 12PSW4 x 12W4, MIDDLE205219209204
4-7DFP-R3000SPROCKET, ROLLER GUIDE, TENSION REGULATOR No. Part No. SP Description 201 A-8318-470-A o MOUNTED CIRCUIT BOARD, SE-439 202 X-3
4-8DFP-R3000-------------------------------RD-35 BOARD(Board No.Suffix:-12)------------------------------- Ref. No. or Q'ty Part No. SP Descr
4-9DFP-R3000(RD-35 BOARD(Board No.Suffix:-12)) Ref. No. or Q'ty Part No. SP Description C152 1-163-038-91 s CERAMIC, CHIP 0.1uF 25V C160
4-10DFP-R3000(RD-35 BOARD(Board No.Suffix:-12)) Ref. No. or Q'ty Part No. SP Description R22 1-216-657-11 s METAL, CHIP 1.8K 0.5% 1/10W
3 (E)DFP-R3000Purpose of this manualThis manual is the Maintenance Manual of the Digital Film Sound Reader DFP-R3000.This manual is intended for use b
4-11DFP-R3000(RD-35 BOARD(Board No.Suffix:-12)) Ref. No. or Q'ty Part No. SP Description T1 1-475-738-11 s TRANSFORMER, DC-DC CONVERTER
4-12DFP-R3000(RD-35 BOARD(Board No.Suffix:-13)) Ref. No. or Q'ty Part No. SP Description C76 1-163-038-91 s CERAMIC, CHIP 0.1uF 25V C77
4-13DFP-R3000(RD-35 BOARD(Board No.Suffix:-13)) Ref. No. or Q'ty Part No. SP Description Q10 8-729-117-32 s TRANSISTOR 2SC4177 Q12
4-14DFP-R3000(RD-35 BOARD(Board No.Suffix:-13)) Ref. No. or Q'ty Part No. SP Description R187 1-216-061-00 s METAL, CHIP 3.3K 5% 1/10W R1
4-15DFP-R3000(TG-208 BOARD) Ref. No. or Q'ty Part No. SP Description C106 1-135-259-11 s TANTALUM, CHIP 10uF 20% 6.3V C107 1-163-038-
4-16DFP-R3000(TG-208 BOARD) Ref. No. or Q'ty Part No. SP Description R84 1-216-025-91 s METAL, CHIP 100 5% 1/10W R85 1-216-025-91 s
4-17DFP-R3000(RD-35 BOARD(Board No.Suffix:-14)) Ref. No. or Q'ty Part No. SP Description C53 1-163-085-00 s CERAMIC, CHIP 2PF 50V C54
4-18DFP-R3000(RD-35 BOARD(Board No.Suffix:-14)) Ref. No. or Q'ty Part No. SP Description C186 1-163-038-91 s CERAMIC, CHIP 0.1uF 25V C187
4-19DFP-R3000(RD-35 BOARD(Board No.Suffix:-14)) Ref. No. or Q'ty Part No. SP Description R12 1-216-295-91 s METAL, CHIP 0 5% 1/10W R13
4-20DFP-R3000(RD-35 BOARD(Board No.Suffix:-14)) Ref. No. or Q'ty Part No. SP Description R138 1-216-121-91 s RES, CHIP 1M 5% 1/10W R139
4 (E)DFP-R3000Related manuals... DFP-R3000/DFP-D3000 Operation Manual (Supplied with the DFP-D3000)This manual is necessary for application and oper
4-21DFP-R3000------------SE-437 BOARD------------ Ref. No. or Q'ty Part No. SP Description 1pc A-8318-471-A o MOUNTED CIRCUIT BOARD, SE-
4-22DFP-R3000------------SE-439 BOARD------------ Ref. No. or Q'ty Part No. SP Description 1pc A-8318-470-A o MOUNTED CIRCUIT BOARD, SE-
5-1DFP-R3000ICDIODE PageSemiconductors of which functions are equivalent are describedhere. For parts replacement, refer to the section of Spare Parts
5-2DFP-R3000ICDIODEDiode, LED, Transistor, Others—TOP VIEW—RD22FM-T1SFPB-74VLDA204UDA204UT106RK39TRANSISTOR—TOP VIEW—2SA1611-M5M62SA1611T1-M5M6—TOP VI
5-3DFP-R3000ICIC74LCX244SJX (NS)FLAT PACKAGESN74HCT244ANS (TI)FLAT PACKAGESN74HCT244ANS-E05G00xA01xY01HI-Z01xHI-Z: LOW LEVEL: HIGH LE
5-4DFP-R3000ICCXB1341R (SONY)49505152535455565758596061626364VCCLGND VCCLNCVCCLNCNC3231302928272625242322212
5-5DFP-R3000ICCY7C199-20VC (CYPRESS)J-LEADED PACKAGEINPUT GATEINPUT BUFFERROW DECODERSENSE AMPSOUTPUT GATE1024 x 32 x 8ARRAYPOWERDOWNCOLUMNDECODERA
5-6DFP-R3000ICKL5C80A12CFP (KAWASAKI STEEL)81859095100GNDVDDGNDVDD5045403531807570
5-7DFP-R3000ICMC74HC174AFEL116152D5 IN143Q5 OUT13412511610798RD INVDD2546D2D3Q1Q2GNDD1 INQ2 OUTQ3 OUTD6 INQ4 OUTQ37Q410RDINPUTSCK DRDOUTQ0010Q001x3D
5-8DFP-R3000ICSN74AHCT125PW-E05GA Y00HI-Z101xHI-Z : LOW LEVEL: HIGH LEVEL: DON’T CARE: HIGH IMPEDANCEVDDGND10 9 87651234111214 13x1100YAGC-
1-1 (E)DFP-R3000Section 1Service Overview1-1. Main Parts LocationDEGITAL FILM SOUND READERS3 guideS1 guideT1 guideDrumS2 guideSprocketFilm retainer ro
5-9DFP-R3000ICREGULATOR USED FOR POWER SUPPLYGND GNDCONTNOISE BYPASSNOISE BYPASSV INV INV OUT16564423V OUT61V INCONT3NOISE BYPASSCONTV OUT314+_
DFP-R30006-16-1Section 6Block DiagramTG-208 board(Applicable serial Nos. 10001 to 10600)TG-208 board is composed of the following circuits;AD converte
6-2DFP-R30006-2OVERALL Block DiagramBlock Diagram OVERALLDFP-R3000 : S/N 10001 to 10600OverallDFP-R3000CN100CN2CN6SLED, SLEDCURCCDSEQIC38, CXD9067Q
6-3DFP-R30006-3OVERALL Block DiagramBlock Diagram OVERALLDFP-R3000 : S/N 10601 and higherCN2CN6SLED, SLEDCURSPHTCCDSEQIC38, CXD9067Q (SDDS GA)IC1FG
7-1DFP-R30007-1Section 7Board LayoutsIndexBoard name Circuit function PageRD-35 7-2SE-437 7-2SE-439 7-6TG-208 7-8SE-437 -B SIDE-SUFFIX : -12SE-437 -A
7-2DFP-R30007-2RD-35, DUS-182, DUS-180, DUS-179DUS-179, DUS-180, DUS-182, RD-35DFP-R3000 (SY) : S/N 10001 to 10150RD-35 -A SIDE-SUFFIX : -12——————————
7-3DFP-R30007-3RD-35RD-35RD-35 -B SIDE-SUFFIX : -12
7-4DFP-R30007-4RD-35RD-35DFP-R3000 (SY) : S/N 10151 to 10600RD-35 -A SIDE-SUFFIX : -13——————————————————RD-35 (SUFFIX:-13)——————————————————CN2 H1CN4
1-2 (E)DFP-R30001-2. Removal of CabinetFront panel assembly(1) Remove the two screws (B3 x 4) and four screws (B2.6 x 6).(2) While holding the S2 guid
7-5DFP-R30007-5RD-35RD-35RD-35 -B SIDE-SUFFIX : -13
7-6DFP-R30007-6RD-35, SE-439SE-439, RD-35RD-35 -A SIDE-SUFFIX : -14——————————————————RD-35 (SUFFIX:-14)——————————————————CN1 G1CN2 H1CN4 H3CN5 H3CN6 H
7-7DFP-R30007-7RD-35RD-35IC16C74C76C97C99C77C101C100 C102C57C53C7 C9C22C32C10C23C85C83C30C87C31C21C33C88C17 C20C19C40C16C15C84C86C12C13C44C14C18C95C10
7-8DFP-R30007-8TG-208TG-208C1C2C3C4C5C7C22C25C45C50C55C69C71 C73C78C79C80C81C116C130C133C134C137C138CN1CN4CN8D5E1E2E3E4E5E6E7E8FL1 FL2IC1IC2IC3IC4IC5I
8-1DFP-R30008-123451A BCDEFGHIndexBoard name Circuit function PageRD-35 8-2SE-437 8-14TG-208 8-11Frame 8-15Section 8Schematic Diagrams
8-2DFP-R30008-22345AB C D E F G H1RD-35 (1/4)RD-35 (1/4)DFP-R3000 (SY): S/N 10001 to 10150 (Board No. Suffix -12)DFP-R3000 (SY): S/N 10151 to 10600 (B
8-3DFP-R30008-323451A BCDEFGHRD-35 (2/4)RD-35 (2/4)DFP-R3000 (SY): S/N 10001 to 10150 (Board No. Suffix -12)DFP-R3000 (SY): S/N 10151 to 10600 (Board
8-4DFP-R30008-42345AB C D E F G H1RD-35 (3/4)RD-35 (3/4)DFP-R3000 (SY): S/N 10001 to 10150 (Board No. Suffix -12)DFP-R3000 (SY): S/N 10151 to 10600 (B
8-5DFP-R30008-523451A BCDEFGHRD-35 (4/4)RD-35 (4/4)DFP-R3000 (SY): S/N 10001 to 10150 (Board No. Suffix -12)DFP-R3000 (SY): S/N 10151 to 10600 (Board
8-6DFP-R30008-62345AB C D E F G H1RD-35 (1/5)RD-35 (1/5)DFP-R3000 (SY): S/N 10601 and Higher1Q1D2D3D3Q6Q6D5D5Q4D4QVCCGNDCLR2Q1Q1D2D3D3Q6Q6D5D5Q4D4QVCC
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